Corrosion Monitoring: The Ultimate Guide

Corrosion is a natural process that involves chemical reactions to erode metal surfaces. For industries, this is one of the biggest threats to the longevity of assets, which affects productivity.

This is where corrosion monitoring comes into the picture. 

In this article, we’re going to discuss the importance of corrosion monitoring and how PITECH can design and manufacture the best system and equipment for you.

Let’s dive right in.

What Is Corrosion Monitoring?

Corrosion monitoring is the tracking of the gradual destruction of materials over time. It provides comprehensive monitoring of various components for signs of corrosion.

It displays a number of techniques to determine how corrosive a particular component can be. It can also show the rate of corrosion that is currently heading towards.

It helps provide measurements of corrosion rate in areas that are more likely to take place, such as in industrial process systems.

The Difference Between Monitoring and Inspecting?

Now what these terms may be similar, but what are the differences between them?

Monitoring happens more often than inspecting as it focuses on a specific area of an asset rather than the entire asset as inspecting does.

Monitoring is important because it helps maintain specific assets such as boilers and pressure vessels. It collects data regularly to ensure that everything is working correctly.

An inspection will cover the entire asset, unlike monitoring. They both work together because if a problem is found during an inspection, it can be fixed by monitoring that component.

Inspections do not happen often and may occur only once in a few years, which is different from monitoring as it often happens.

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The Importance of Corrosion Monitoring

There are a few reasons why monitoring is vital. It can help make the place safe, improves efficiency, and can also reduce costs.

First and foremost, the most important thing it can do is help make the workplace safer by detecting any corrosion in equipment.

This is because these corrodes become less resilient. Conditions such as high pressures and temperatures may cause it to break, which can endanger workers nearby. 

Monitoring for corrosion will also help improve efficiency. It can help extend some of the assets’ lives as the problem is already dealt with before it gets worse.

The company can also use the data collected as a guide to know which materials are the most suitable and less likely to corrode for their future assets.

As mentioned before, monitoring for signs of corrosion helps extend asset life, which will help reduce costs in the long term. There is a lot of equipment that is very pricey to replace.

Monitoring for signs of corrosion can help a company save money as the equipment can be fixed before it is too late.

How Can Corrosion Monitoring Be Performed?

There are a lot of techniques that can be performed when monitoring for corrosion. It can range from using a drone or just simply using an ultrasonic tester.

Here are some of the techniques that can be used to perform the monitoring of corrosion:

  • Monitoring ultrasonic thickness
  • Using probes to measure electrical resistance
  • Creating visual records to track corrosion growth
  • Monitoring hydrogen penetration
  • Using “coupons”
  • Monitoring biological growth

They all serve the same function but are different in their techniques. A company can choose any of them depending on their needs and requirements.

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Corrosion Monitoring Systems and Equipment

There are a few systems and equipment that you can choose from to monitor corrosion. 

The best solution for you is from Cosasco Sdn Bhd, which is owned entirely by Malaysian company Progressive Impact Technology (PITECH).

PITECH offers solutions to corrosion problems in a variety of industries, including oil and gas, petrochemical, water treatment, chemical, pulp and paper, and pharmaceutical.

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PITECH will design and manufacture the monitoring system according to your needs and requirements.  These products will help meet the needs of the industry of your choice.

Here are some of the services that PITECH is offering:

  • Installation and Commissioning
  • Risk Assessments
  • Cosasco Equipment
  • Coupon And Probe Insertion, Retrieval, And Processing
  • Corrosion Surveys

Head on to this website to find out more about these services.

In conclusion, corrosion monitoring is essential in the industry as it can bring a lot of advantages that you might not have known before.  

It is even more crucial these days as prices of assets are going up even more so any steps that can be taken to reduce costs should be considered, such as the monitoring of corrosion.

You should consider investing in this system if you feel like it would be helpful for you.

If you have any questions or inquiries, you can contact PITECH right away. 

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